Basic Info.
Application
Nonwoven Surgical Gown
Automatic Grade
Automatic
Product Description
1600mm a set of melt blow production line.
1.6MTechnical Agreement for A Complete Set of 1.6M Fabric Width Melt Blown Non-Woven Fabric Production Line Product Specification of Production Line- :1600mm,
Finished fabric width: 1600mm,effective fabric width- M:(2~8)μm
Denier per filament M: (2~8)μm- : MFI: 800~1500
Main raw materials applied: polypropylene chips MFI: 800-1500- :(20~100)g/
Product weight: (20~100)g/- :CV≤8%
Uniformity of melt blown fabric: CV≤8%- :≤ 60/
Production speed: ≤ 60m/min- :1.2~1.524 ()
Max production capacity: 1.2~1.5 ton/24hours (denier per filament not covered) Production Process Flow,:→→→→→→()→→→.The above is the process flow of the entire melt blown fabric production line. The equipment flow corresponding to the specific process is as follows:Slice storage bin → air flow conveying device → screw extrusion melting → filtration → metering → die head → spinning(hot air) → lapping→ electrostatic electrets→ rolling. Equipment Specification- electric control system
,3C.The key electrical control components shall be imported, and the low-voltage electrical equipment shall be high-quality electrical materials certified by 3C from Chinese foreign joint venture to ensure the reliability of electrical system.:,,,,,,2()1,.Drive motor control: the main extruder is controlled by AC frequency conversion and constant pressure control. The change signal detected by the screw pressure sensor automatically controls the screw speed mode. It is equipped with overload, overcurrent, overspeed and other protection devices. The pressure sensors are 2 domestic sets (entry lapping section and module section) and one set imported. The frequency converter adopts Inovance or American Parker frequency control.:RKC,,,.Temperature control: the temperature control instrument mainly uses Japanese RKC to control the heating of raw material extruder and the temperature of each section, the heating of filter and temperature of each section, the heating and temperature of melt pipeline and box, the heating of spinning machine and the temperature control of each section.PLC:PLC+,,,,,,,,.PLC and touch screen control: Siemens PLC + touch screen and software are used to form the central control system of the equipment. Through the touch screen, all motors can be operated, the motor speed can be adjusted, the motor running status can be displayed, the motor running current, alarm reset, all temperature control, pressure display, product weight calculation can be achieved.:,/.Instrument control: including temperature controller, including temperature upper / lower limit alarm..Pressure sensor and controller etc.- 1 feeding system one set
:200kg/hr:,,,;;;3kw.Maximum suction capacity of main material: 200kg / HR: including suction vacuum pump, vacuum buffer tank, hopper, suction gun and suction pipeline; automatic control device for suction; stainless steel pipeline and high-strength hose for suction pipeline; 3KW vacuum pump.; Two-component batching device;2:0.5~5%,:±2%; Component 2: Adding ratio 0.5 ~ 5%, adding accuracy: ± 2%;- 90/30 1
90/30 main extruder 1 set Jiahao or Shanghai 38CrMoAlAScrew barrel material 38CrMoAlA 0.5-0.7mmNitriding depth 0.5-0.7mm 840-940HVScrew hardness: 840-940hv 940-1040HVBarrel hardness 940-1040HV Ø90mmScrew diameter Ø90mm 30:1Aspect ratio 30: 1 80 /Maximum screw speed 80 rpm 5 Barrel heating 5 sections 32KWHeating power 32KW, Heating mode: cast aluminum heating ring, stainless steel insulation cover45KwMotor power 45KW AC variable frequency motor1500 Motor speed 1500 rpm225 ,,HRC58-62Gearbox 225 vertical hard tooth surface cylindrical gear reducer, the gear adopts high-strength low carbon steel nitriding and quenching treatment, the gear hardness is HRC58-62,The connection mode of motor and gearbox is plum elastic coupling- Hydraulic quick filter
Structure of screen changer: double column non-stop screen changer 100mmMesh plate diameter: 100mm 38CrMoAlMaterial 38CrMoAl 6.8KwHeating power: 6.8kwEquips with hydraulic station. 2.2KwPower of oil pump: 2.2Kw- metering pump
E56 Specification E56GKAF57Reduction gearbox GKAF575.5KW,Drive motor 5.5KW, AC variable frequency1500rpmMotor speed 1500rpm80rpmMelt pump speed 80rpmsensorMelt pump and reduction gearbox connect with universal joint.- static mixer
Structure: screw type- Spinning box
,PP,.The spinning box can distribute the melt symmetrically and isobarically in the spinning box, equipped with PP melt-blown die head, so that the melt spinning can be stretched under the high-speed hot air flow.- :
1) Die head structure: melt-blown die head- :40,0.3mm,12
Dimension of spinneret plate: 40 holes per inch, hole diameter: 0.3mm, aspect ratio :12- :1600mm :60-80kg/h
Effective width of filament: 1600mm output: normal 60-80kg / h- :PP :280-290°C
Applicable raw materials : PP Process temperature: 280-290 ° C- :
Flow channel form: hanger type - ,,:,220 V, 50 Hz,5 KW,,11 , / ,/ .
Heating mode, voltage, power and zone conditions: stainless steel heating rod is used, voltage is 220 V, 50 Hz, power of each zone is 5 kW, the die body is fully closed wiring, the die head is divided into 11 zones for heating, each side of the plate / zone, die lip / zone.- : .
Installation mode of die head: lower extrusion.- :
Feeding mode: round feeding of die head- : SUS431()
die head material: SUS431 (stainless steel) - lapper
,.,.The function is collecting fibers by negative pressure and transporting them forward continuously to obtain continuous fiber web. The device is composed of a speed change device and a frame, a transmission web curtain and a matched air extraction device.1,..:20000/,:55KW.,. A set of air extraction system is designed in combination with steel structure frame. The speed of exhaust fan is adjustable. Total air volume is 20000 m3 / h, fan power is 55kW. It including air-exhaust pipe, exhaust air to the outside.- 250KW 40m3/min
(90~110KW 0.8Kpa) Air heating system 250KW 40m3 / min air compressor blower (90 ~ 110KW air pressure 0.8Kpa)- 1 Steel structure frame, 1 set, prepared by user
,,,,.,.Steel structure frames of spinning, web-forming equipments and the other equipments, including operation platform, handrails, ladders etc. The steel platform is designed, manufactured and installed by the seller on the buyer's site.- Electrostatic electret processor
,,,,52.It equips with edge plate of insulating material, front and back plate of upper cover, baffle, mounting bracket, 5 pcs guide rollers and 2 sets of electrostatic rods. .1600mm:220V 0~60KV :0~15mA High voltage electrostatic power supply adopts chips imported from the United States. Gate width 1600mm, input voltage: 220V, output power: 0 ~ 60kV, current: 0 ~ 15mA- : 1 winder: one set
,,,,,,,.The length can be set and the roll can be changed automatically. This machine is composed of a frame, friction rollers, auxiliary roll rotation devices, automatic roll change devices, winding shafts, motors and control systems. - Main equipment list of melt blown non-woven fabric
| No | equipment name | Qty | matching | delivery time | manufacturer |
| 1 | suction and feed system | 1 1 set | | 30 30 days | Dongwan |
| 2 | screw extruder | 1 1 set | Ф90MM L/D=30 | 30 30 days | /Jiahao/Shanghai |
| 3 | melt filter | 1 1 set | | 30 30 days | ouda |
| 4 | static mixer | 1 1 set | | 30 30 days | ouda |
| 5 | metering pump | 1 | 100CC | 30 30 days | ouda |
| 6 | Centralized cabinet control system | 1 1 set | | 30 30 days | ouda |
| 7 | ,spinning box including die head, heating system | 1 1 set | | 40~4540~45days | |
| 8 | (40,0.3mm,12)spinneret plate: 40 holes per inch, hole diameter: 0.3mm, aspect ratio :12)
| 1 1 set | | 40~4540~45days | |
| 9 | air heater | 1 1 set | 250KW 40M3 | 30 30 days | Yancheng |
| 10 | blower | 1 1 set | 90/110KW
Variable frequency control 90/110KW | 30 30 days | Shandong |
| 11 | air-extraction fan | 1 1 set | 55/75KW 20000~30000min/L | 30 30 days | Shandong |
| 12 | lapper moving | 1 1 set | | 30 30 days | ouda |
| 13 | Electrostatic electret system | 1 1 set | | 30 30 days | Nantong |
| 14 | winder | 1 1 set | Online circular knife cutting | 30 30 days | ouda |
| 15 | Vacuum forging furnace | 1 1 set | | 30 30 days | Yancheng |
| 16 | Ultrasonic cleaning machine | 1 1 set | | 30 30 days | Yancheng |
| 17 | ()pipeline( pipeline of two fans) | 1 1 set | | 30 30 days | ouda |
| 18 | Filter resistance tester | 1 1 set | | | prepared by user |
| 19 | steel platform | 1 1 set | | |
| 20 | Mechanical and electrical installation materials | 1 1 set | | |
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1. Plant(,,,):;Equipment layout plan (including the overall layout of spinning, hot rolling, winding, slitting, etc.): The seller needs to design according to the buyer's existing plant;:20,8,6()Production line installation workshop requirements: 20 meters long, 8 meters wide and 6 meters high (final data is subject to the drawings provided by the seller)-
2. Electrical:550KW()Installed capacity for reference: 550KW (the final data is subject to the drawings provided by the seller):250KW/h()Actual power consumption for reference: 250KW / h (final data is subject to the drawings provided by the seller)-
3. Cooling water:10()Flow: 10 tons (the final data is subject to the drawings provided by the seller) 6. Installation and commissioning of equipment- 5,.
1. The seller shall send engineers to recheck the buyer's installation workshop and equipment foundation 5 days before equipment installation to confirm whether the equipment meets the installation conditions.- ,,.,(,)..
2. The seller selects skilled mechanical and electrical engineers to guide the buyer's factory to install, and is responsible for handling the problems that occur during the installation process. The buyer is responsible for the coordination of hoisting equipments and auxiliary personnel (according to the seller's instructions, the buyer provides the corresponding number of auxiliary personnel). The buyer is responsible for the cost of hoisting.- Technical service
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- Personnel training
,,,.,.During the commissioning of the equipment, the seller shall train the operator from the buyer on the equipment's structure, principle and process adjustment. So that they can master the basic skills needed for process regulating and equipment maintenance, and can operate the production line independently.-
2. Technical contract- 15,,.,.
(1) Within 15 days after receiving the deposit after signing the contract, the seller shall provide the buyer with all technical documents so that the buyer can purchase utility and auxiliary systems. In order to ensure the configuration and operability of the whole production line, the seller is responsible for providing the technical requirements of the equipment purchased by the buyer.- ,30:
(2) In order to ensure the synchronous progress of preparatory work, the seller shall provide the following materials within 30 days after signing the contract:.Equipment layout of the whole production line;At any time, provide the buyer with the data required for the plant design;;A detailed description of the utility system;;()Detailed electrical installation drawings; (to be provided at the beginning of installation);Precautions and regulations for installation;-
3. Warranty period responsibility and after-sales services- 12.
(1) The warranty period of the equipment is 12 months from the date of signing the acceptance agreement.- ,,..
(2) During the warranty period, the buyer shall be responsible for consumables and the list of equipment spare parts shall be provided by the seller. The seller shall be responsible for free repair or replacement of the damaged spare parts under normal use conditions.- :,,,.
(3) After sales service: the seller shall be responsible for providing the most effective and maximum technical support service for the problems occurred during the operation of the buyer's equipment, and shall guarantee to respond within two working days after receiving the buyer's complaint about the equipment failure. If necessary,send engineers to the site for maintenance..No text below.
Address:
No 58 Tieli Road, Baoshan District, Shanghai, China
Business Type:
Trading Company
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
Our company is specialized in different kinds of products which can meet your multifarious demands. We adhere to the management principles of "quality first, customer first and credit-based" since the establishmet of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with an irresistible force.
So that enterprises gradually to the world, improve social and economic benefits. The enterprise absorbs the domestic and international technical Director, Economic cooperation and technical exchange, through the introduction of scientific and technological personnel, to enrich the enterprise′s High-tech development capabilities and scientific management methods, so that the quality of enterprises further improve, so as to achieve the upgrading of balancing machine, the production of international advanced level of products, to fill the gaps in the country for the national space, Navigation, trains, automobiles, motors, fans, air-conditioning, paper machinery, textile and other industries to provide more advanced and sophisticated equipment, while using quality and service and price advantages, and gradually occupy the market.
Our balancing machine Typical application
Auto: Crankshaft, drive shaft, brakes, pulley
Aerospace: Generator, motor, transmission shaft, APU Accessories, wheel
Blowers/compressors/turbine: Ventilator, blower, compressor, turbine
Motor: Electromotor, generator rotor
Machine tool: Mechanical spindle, electric spindle, tool shank, grinding wheel
Pump: Centrifugal pump, double suction pump, mixed flow pump, axial flow pump
Papermaking: DRAM dryer, pressing roller, guide roller
Textile: Spinning cup, split wing, spindle, combing roller, slotted drum, carding machine roller
Railway/vessel: Electric motor, blower, marine crankshaft, turbocharger, wheel, train wheel pair
Shenju has always engaged in development and research of balancing technology to meet
Various industry requirements.
